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Small Business Innovation Research/Small Business Tech Transfer

Nanostructured Tungsten Rhenium Components for Propulsion Systems, Phase I

Completed Technology Project

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Nanostructured Tungsten Rhenium Components for Propulsion Systems, Phase I
Revolutionizing the space propulsion industry through innovative, relatively low-cost, manufacturing techniques is extremely needed. Specifically, advancements are needed for components in new high-powered electrical, beamed energy, and nuclear propulsion systems. Innovative processes for fabricating large, net shape, nanostructured tungsten-rhenium components are proposed. Innovative liquid precursors, tungstic acid and perrhenic acid, will be used in conjunction with powders. Vacuum Plasma Spray parameters will be developed to deposit nanostructured W-Re material. The techniques will then be used to fabricate samples for microstructural characterization and tensile testing. After optimization, non-eroding throats will be fabricated and hot fire tested at ATK/Thiokol at no cost to the Phase I effort. Tungsten is being used for its high melting temperature and chemical stability, and rhenium is used to improve ductility. The ability to fabricate nanostructured tungsten-rhenium components to net shape will revolutionize the ultra high temperature materials industry. More »

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This is a historic project that was completed before the creation of TechPort on October 1, 2012. Available data has been included. This record may contain less data than currently active projects.