{"projectId":88484,"project":{"projectId":88484,"title":"Temperature‐Modulated Radiative Coatings for Dynamic Thermal Management of Spacecraft","startDate":"2016-08-01","startYear":2016,"startMonth":8,"endDate":"2020-12-31","endYear":2020,"endMonth":12,"programId":69,"program":{"ableToSelect":false,"acronym":"STRG","isActive":true,"description":"<p> \tThe Space Technology Research Grants Program will accelerate the development of &quot;push&quot; technologies to support the future space science and exploration needs of NASA, other government agencies and the commercial space sector. Innovative efforts with high risk and high payoff will be encouraged. The program is composed of two competitively awarded components.</p> ","parentProgram":{"ableToSelect":false,"isActive":true,"description":"Catalyst is a portfolio of early stage programs that specialize in different innovation constituencies and mechanisms to push the state of the art in aerospace technology development","programId":92327,"responsibleMd":{"canUserEdit":false,"locationEdit":false,"organizationRolePretty":"","organizationTypePretty":""},"title":"Catalyst","manageGaps":false,"acronymOrTitle":"Catalyst"},"parentProgramId":92327,"programId":69,"responsibleMd":{"organizationId":4875,"organizationName":"Space Technology Mission Directorate","acronym":"STMD","organizationType":"NASA_Mission_Directorate","canUserEdit":false,"locationEdit":false,"organizationRolePretty":"","organizationTypePretty":"NASA Mission Directorate"},"responsibleMdOffice":4875,"stockImageFileId":36658,"title":"Space Technology Research Grants","manageGaps":false,"acronymOrTitle":"STRG"},"description":"During the course of its mission, a spacecraft is often exposed to significant thermal cycling. Hardware components, such as batteries, transmitters, etc. will only operate within a comparatively smaller range of temperatures. Therefore a thermal management system (TMS) must be developed to maintain the spacecraft's temperature at an operable level throughout the mission. One function of the TMS is to regulate the spacecraft's radiative heat transfer with the environment. Passive radiation coatings are a desirable way to achieve this since they require no electrical input and typically add a negligible amount of mass. This proposal discusses wavelength-selective, temperature-modulated multilayer coatings which can be used to control the radiative heat transfer between the environment and the spacecraft. If the spacecraft's temperature is too high, the radiation coating can help to reduce the temperature through enhanced thermal emission by selectively emitting in the mid-infrared. Conversely, if the spacecraft temperature is too low, a highly reflective radiation coating can prevent further temperature decrease by minimizing thermal loss. The proposed coatings will combine both functionalities to provide temperature-modulated variable emissivity and improved thermal control. The temperature-modulated properties are achieved through the incorporation of a thermochromic transition material, vanadium dioxide. Currently a Fabry-Perot resonance cavity provides the wavelength-selectivity of the design, however other structures such as nanoparticle layers, gratings, and nanopillars, will be investigated. Alternative tunable materials, such as graphene or other transition materials, will also be explored. This multifaceted proposal covers four areas: coating design, sample fabrication and characterization, metrology development, and device level testing. A general methodology to analyze and optimize multilayer radiation coatings that incorporate a thermochromic transition material has already been defined and used to model the radiative properties of several preliminary structures. Likewise, development of the metrology systems needed to characterize the samples' radiative properties, including an all-in-one cryogenic-to-high-temperature spectroscopic platform, is in progress. Variable emissivity coatings will be fabricated, characterized, tested at the systems level, and iteratively improved to deliver a dynamic radiative coating which has the potential to significantly advance NASA's exploratory mission capabilities. 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Conversely, if the spacecraft temperature is too low, a highly reflective radiation coating can prevent further temperature decrease by minimizing thermal loss. The proposed coatings will combine both functionalities to provide temperature-modulated variable emissivity and improved thermal control. The temperature-modulated properties are achieved through the incorporation of a thermochromic transition material, vanadium dioxide. Currently a Fabry-Perot resonance cavity provides the wavelength-selectivity of the design, however other structures such as nanoparticle layers, gratings, and nanopillars, will be investigated. Alternative tunable materials, such as graphene or other transition materials, will also be explored. This multifaceted proposal covers four areas: coating design, sample fabrication and characterization, metrology development, and device level testing. A general methodology to analyze and optimize multilayer radiation coatings that incorporate a thermochromic transition material has already been defined and used to model the radiative properties of several preliminary structures. Likewise, development of the metrology systems needed to characterize the samples' radiative properties, including an all-in-one cryogenic-to-high-temperature spectroscopic platform, is in progress. Variable emissivity coatings will be fabricated, characterized, tested at the systems level, and iteratively improved to deliver a dynamic radiative coating which has the potential to significantly advance NASA's exploratory mission capabilities. The findings of this research would address the TA14.2 space technology roadmap objective.","benefits":"This proposal discusses wavelength-selective, temperature-modulated multilayer coatings which can be used to control the radiative heat transfer between the environment and the spacecraft.","releaseStatus":"Released","status":"Completed","destinationType":["Earth","Moon_and_Cislunar","Mars"],"trlBegin":2,"trlCurrent":3,"trlEnd":3,"favorited":false,"detailedFunding":false,"programContacts":[{"contactId":183514,"canUserEdit":false,"firstName":"Hung","lastName":"Nguyen","fullName":"Hung D Nguyen","fullNameInverted":"Nguyen, Hung D","middleInitial":"D","email":"hung.d.nguyen@nasa.gov","receiveEmail":"Subscribed_User","programContactRole":"Program_Manager","programContactId":604,"programId":69,"programContactRolePretty":"Program Manager","projectContactRolePretty":""},{"contactId":321177,"canUserEdit":false,"firstName":"Matthew","lastName":"Deans","fullName":"Matthew C Deans","fullNameInverted":"Deans, Matthew C","middleInitial":"C","email":"matthew.c.deans-1@nasa.gov","receiveEmail":"Subscribed_User","programContactRole":"Program_Director","programContactId":603,"programId":69,"programContactRolePretty":"Program Director","projectContactRolePretty":""}],"endDateString":"Dec 2020","startDateString":"Aug 2016"},"technologyOutcomeDate":"2020-12-31","technologyOutcomePath":"Closed_Out","details":"This research spans the design, fabrication, characterization, and experimental demonstration of a variable emittance coating for passive spacecraft thermal control applications. Variable emittance devices have considerable potential to enable a diverse assortment of missions by modulating a spacecraft radiator’s heat rejection according to changes in spacecraft environment or internal heat load. For example, variable emittance coatings could potentially eliminate the need for dual loop thermal control in human spacecraft missions. Currently the ISS uses a dual loop thermal control architecture to take advantage of favorable transport properties for the external loop while avoiding toxic fluids for the internal cabin loop. Similarly, variable emittance coatings could reduce or eliminate the need for survival heaters on robotic missions during cold phase operation. Thermochromic variable emittance coatings, which vary their emittance according to temperature, could lead to significant reductions in a spacecraft thermal control system’s mass, volume, system complexity, and required power, making them an especially promising approach for variable emittance capabilities. Variable emittance radiator technologies were identified in the 2015 NASA Technology Roadmap (TA14.2.3.7) as a critical technology to be developed in the next 20 years.  A Fabry-Perot resonance cavity structure was proposed in the first phase of this research, which consisted of a vanadium dioxide thin film, lossless silicon spacer, and aluminum substrate. Vanadium dioxide is a thermochromic insulator-to-metal phase transition material that can be incorporated into nano-engineered multilayered coatings to yield variable radiative properties. The proposed Fabry-Perot coating is designed to have high IR emittance at high temperatures and low IR emittance at low temperatures, with a total emittance change of approximately 0.40. A novel process to fabricate the required vanadium dioxide thin films was first developed to enable fabrication of the proposed coating. The material and optical characteristics of the fabricated films were investigated to assist with modeling efforts. Then the multilayer variable emitter coating was fabricated using physical vapor deposition techniques. The fabricated variable emitter achieved a total emittance change of 0.40, measured with Fourier-transform infrared (FTIR) spectroscopy. Further, a calorimetry based thermal vacuum set-up was developed to measure the variable heat rejection capability of the fabricated emitter in a space-like environment. The measured heat rejection was in excellent agreement with the theory, showing a sharp increase as the coating was heated beyond its transition temperature range. In addition to the demonstration of the designed variable emitter, the feasibility of using vanadium dioxide for a variable emittance device was investigated. The vanadium dioxide thin films underwent a low number of thermal of cycles to determine if vanadium dioxide is sensitive to thermal cycling. Similarly, the temperature stability of both the fabricated emitter and the vanadium dioxide thin films was studied and the samples were found to have stable radiative properties from 77 K (cryogenic temperatures) up to 200 °C. Empirical expressions to describe the hysteresis behavior of the vanadium dioxide under partial heating and subsequent cooling were also derived as part of this fellowship research. Finally, a representative human spacecraft model was developed to determine the optimal transition temperature range for human spaceflight applications.  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